Steel Aircraft Hangars and Airplane Hangars

Q: What door options are available for steel airplane hangars?

Common door options include hydraulic doors, bifold doors, and sliding doors. The choice depends on your operational needs, budget, and building size. Hydraulic and bifold doors are popular for their wide, unobstructed openings and ease of operation, while sliding doors offer cost-effective solutions for smaller hangars.

Q: What makes steel a preferred choice for airplane hangars?

Steel hangars are highly durable, weather-resistant, and offer clear-span interiors—ideal for maximizing usable space and accommodating aircraft of various sizes. They are also faster to construct, more cost-effective, and easier to expand than traditional building methods, making them a practical choice for both private and commercial aviation needs.

Q: How much does it cost to build a steel airplane hangar?

Steel airplane hangars typically range from $17 to $20 per square foot for the building shell, depending on the size, clear-span width, and door system. Fully built-out facilities with foundations, insulation, and interior office or maintenance areas can range from $85 to $150 per square foot. Prefabricated steel hangars are significantly more cost-efficient than traditional construction and offer faster completion timelines with lower long-term maintenance costs.

Q: What permits or zoning requirements apply to airplane hangars?

Zoning for hangars usually falls under aviation, industrial, or commercial use, depending on the location and jurisdiction. You’ll need local approval for setbacks, drainage, and fire suppression systems, as well as FAA airspace compliance if the hangar is within a regulated airport area. SteelCo’s engineering team provides state-stamped structural drawings to support permitting and coordinate with your airport authority or local municipality.

Q: How long does it take to construct a steel airplane hangar?

On average, smaller private hangars can be completed in 3 to 5 months, while larger commercial or multi-bay hangars may take 6 to 9 months, depending on design complexity and site prep. Pre-engineered steel systems streamline this process with fast fabrication, simplified erection, and coordinated scheduling between foundation and delivery phases. Learn more about typical project timelines on our FAQs page.

Q: Can steel airplane hangars be insulated or climate-controlled?

Yes. Many hangars incorporate insulated roof and wall panels to maintain stable temperatures and prevent condensation on aircraft and equipment. Adding HVAC systems, ventilation fans, and reflective roof coatings improves comfort and energy efficiency — particularly in hot or humid climates where aircraft preservation is a priority.

Q: How durable are steel hangars in extreme weather?

Steel hangars are engineered for high wind and snow loads, with red-iron framing and durable metal panels that outperform wood or fabric structures. All SteelCo hangars are built to MBMA and AISC standards, ensuring long-term resistance to corrosion, seismic activity, and moisture infiltration — even in coastal or high-altitude environments.

Q: Can steel hangars be expanded or reconfigured in the future?

Yes. Steel hangars can be easily expanded by extending the frame or adding additional bays. This flexibility allows owners to accommodate new aircraft, add maintenance areas, or repurpose space for storage or tenant leases. The modular design of PEMB systems makes expansion cost-effective and seamless without disrupting existing operations.

Q: Can hangars include office, lounge, or maintenance spaces?

Absolutely. Many hangars integrate attached offices, restrooms, lounges, or workshops within the same building footprint. Interior mezzanines and partition walls can separate mechanical bays, pilot areas, and administrative functions. SteelCo designs hangars to be both functional and professional, supporting operations from private owners to aviation service providers.

SteelCo Buildings offers customizable pre-engineered steel aircraft hangars to suit the needs of any private aircraft owner. Picked up a Piper Cub or other vintage plane that you want to restore? A hangar will protect it, and you, from the elements. Bought a new or used turboprop or jet aircraft? The last thing you want is to leave such an expensive craft out in the open where unauthorized personnel can have access to it. Metal – in particular steel – has been the building component of choice for aircraft hangars for decades.

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Why Choose Steel Aircraft Hangars?

What to Expect?

Usage

Standard Features

Resources

Clear Span & High Ceilings

Our red-iron aircraft hangars are engineered with a clear span design that provides an open, unobstructed interior. This layout delivers ample space for aircraft storage and maintenance, ensuring high ceiling clearances for all types of aircraft.

Uninterrupted Space

With no interior columns to limit movement, your steel aircraft hangar offers flexible layouts for diverse aviation needs—from private jets to commercial fleets—maximizing every square foot.

Accelerated Construction

Pre-engineered components allow our steel hangars to be erected significantly faster than traditional builds. This streamlined process reduces downtime and gets your facility operational sooner.

Quick ROI

By completing your hangar project in a fraction of the time, you begin operations earlier—providing a faster return on investment and reducing overall project costs.

Customizable Features

Our aircraft hangars offer a high degree of customization. Choose options like specialized hangar doors, integrated offices, insulation, and optimized floor plans that suit your aviation operations.

Tailored to Your Needs

Whether you require additional storage, maintenance bays, or custom lighting configurations, our flexible designs ensure that your metal aircraft hangar meets your unique operational requirements.

Low Maintenance Advantage

Constructed from durable, non-combustible steel, our aircraft hangars demand minimal upkeep. Their robust construction contributes to lower repair needs over time and enhanced overall longevity.

Cost Savings

With reduced maintenance requirements and enhanced durability, these hangars often result in lower insurance premiums and operational costs—saving money over the building’s lifespan.

Modular Expansion Capability

Our hangars are built with a modular system, making future expansion a breeze. Plan ahead for additional bays or larger openings as your aircraft inventory or operational needs grow.

Future-Ready Structure

The adaptable nature of steel aircraft hangars means you can expand your facility in phases without significant disruption—providing long-term flexibility for your aviation business.

Modern, Professional Design

Our steel hangars combine functional design with a sleek, contemporary aesthetic. Choose from a range of finishes and colors to create a facility that reflects both efficiency and professionalism.

Built to Impress

An attractive metal aircraft hangar not only enhances curb appeal but also supports marketing and branding efforts—projecting a high-quality image that aligns with your aviation operations.

01 Discovery & Quote (Week 1)

Begin with an initial project consultation to identify key needs and set clear goals. Our team will develop conceptual designs, prepare preliminary sketches, and provide you with a detailed quote so you know what to expect right from the start.

02 Design Sign-Off (Week 2)

After reviewing the initial designs, you’ll approve the final layout and contract. We’ll then coordinate the fabrication timeline and provide an estimated materials delivery date, ensuring everyone is aligned before proceeding to the next stage.

03 Engineering & Detailing (Weeks 3–5, 3–8, or 3–12)

Our engineers produce stamped permit drawings based on your project’s complexity:

Small Projects (Weeks 3–5): Approximately 2–3 weeks for stamped drawings.
Medium Projects (Weeks 3–8): Expect 4–6 weeks for simple self-storage buildings.
Large/Complex Projects (Weeks 3–12): More intricate designs (crane loads, mezzanines, complex rooflines, climate-controlled units) may take 8–10 weeks.

04 Initial Project Requirements & Site Preparation (Typically 4–8 Weeks)

With approved drawings in hand, your contractor handles permits, sitework, and foundation preparation. This pre-construction phase—securing necessary permits, performing site grading, and forming/pouring the foundation—usually spans 4–8 weeks, setting the stage for a smooth installation.

05 Delivery Preparation

We finalize production schedules and prepare your materials for shipment. Throughout this phase, we maintain open communication, ensuring that you, your contractor, and our team are coordinated for an efficient delivery and installation process.

06 Final Project Installation (Typically 1–3 Months)

Once materials are delivered, your contractor begins the metal building system (MBS) installation. Depending on complexity and site conditions, this can take 1–3 months, during which we remain focused on providing a quality, durable structure that meets your expectations.

07 Walkthrough & Completion

After installation, you’ll join your installer in a thorough walkthrough to ensure everything meets your specifications. Your satisfaction is our priority, and we’ll continue to offer support should you need any future assistance or modifications.

Steel Aircraft Hangars

Material Choice

When it comes to choosing a metal aircraft hangar, you have two choices – steel or aluminum. Aluminum weighs less than steel – but that means it is more easily damaged.

Steel is less expensive than aluminum. Steel does rust, which aluminum doesn’t, but that’s why SteelCo uses galvanized steel with a protective coating of paint.

SteelCo offers customized hangar sizes and hangar designs. Hangars can be “free standing” – they’ll consist of four walls, a door system and a roof.

Hangars can be any width (we’ll give you a customized quote for anything over 200 feet wide) and any length. Hangars can be used for storing or working on aircraft, helicopters or for any type of aviation equipment.

Customized Hangar Designs

Door system

We also offer all the door systems possible for hangars, from bi-fold doors (which raise upward) to bottom rolling doors (which slide open to either side) to allow easy ingress and egress of planes; to walk through doors along the side to allow for easy ingress and egress of people.

Windows

Windows and skylights let in available light and can help improve the usability of the hangar.

Living/office quarters

If you’d like a hangar designed with an upstairs living quarters, or office, we can do that. Simply contact us and let us know your needs.

Sturdiness

The whole point of a hangar is to protect your aircraft from the elements. Our hangars are designed to withstand windstorms as well as heavy ice or snow on the roof.

Your local area will have its own building codes. Our pre-engineered aircraft hangars meet or exceed all business codes. We have the experience and we know what’s needed.

Insulation

Depending on your location, you may or may not want your steel aircraft hangar to be insulated. If you wish your hangar to be insulation-ready, we can comply.

Depending on the complexity of your hangar design, it can range anywhere from 8 to 12 weeks to prefab every piece of equipment to our exacting specifications – and yours. Once everything is ready, it’s drop-shipped right to you. We will dropship your pre-engineered aircraft hangar(s) anywhere in the continental United States.

Bruce T. Jad H. - Personal aircraft hangar front entrance close up

Contractor Locator Help

At SteelCo, we not only manufacture our pre-engineered steel airplane hangars but also erect them, if our clients are in the Southeast. Outside that geographic region, we will be happy to assist you in finding a qualified contractor to erect the hangar (or hangars) for you. We have a database of qualified erectors and contractors.

Having said that, our pre-engineered steel aircraft hangars are manufactured in such a way that even skilled amateurs can put them together. However, since an aircraft hangar must meet a variety of codes it’s typically best for a professional contractor to do the job.

Modern aircraft hangar with a large open-span door and private jet inside during sunset, showcasing a spacious aviation facility with clean steel construction and illuminated interior lighting.

Door Systems and Hangar Planning

Selecting the right door system is one of the most important decisions when designing steel aircraft hangars. Door style affects usable clear opening width, operational efficiency, maintenance requirements, and the types of aircraft the hangar can accommodate.

When planning an aircraft hangar, consider:

Bi-fold doors that lift upward and provide large clear openings while minimizing space requirements outside the building.
Hydraulic doors that swing outward as a single panel, offering excellent weather sealing and simple operation for many private hangars.
Clear-span widths that eliminate interior columns, allowing aircraft to move freely while maximizing usable floor space.
Future aircraft requirements so the hangar can accommodate larger aircraft as your fleet or operation grows.
Maintenance areas, offices, storage, and pilot facilities that support day-to-day operations within the hangar.
Insulation, ventilation, and lighting based on your local climate and operational requirements.

Door selection can also affect structural design, opening dimensions, and the overall layout of the hangar. For a closer look at available options and the factors that influence door selection, see our aircraft hangar door systems guide.

SteelCo coordinates engineered building packages with trusted manufacturing partners to help ensure each hangar is designed around your operational needs. For large aircraft hangar projects in Georgia, Tennessee, South Carolina, and Alabama, our sibling division, SCB Construction Group, can also provide engineering coordination, permitting guidance, and construction services.

Many aviation businesses combine hangar space with offices, maintenance areas, and customer facilities. Depending on your operation, you may also benefit from our Commercial Buildings solutions or browse our complete range of Metal Building Kits to compare available building systems.

Common Aircraft Hangar Applications

Steel aircraft hangars can be configured for different aviation facilities, with layouts, clearances, access points, and support spaces tailored to the operation. The right configuration depends on the aircraft being housed, the number of users, and the work performed inside the facility.

Private Aircraft Hangars

Private hangars provide secure, enclosed storage for single-engine aircraft, business jets, vintage airplanes, and personal collections. Designs can be tailored around aircraft dimensions, door clearances, storage requirements, and access needs.

Flight School Hangars

Flight training facilities may combine aircraft storage with classrooms, maintenance areas, pilot briefing rooms, and administrative offices. A well-planned layout keeps aircraft movement and day-to-day training activities organized within the facility.

Helicopter Hangars

Helicopter hangars require layouts that account for rotor clearance, aircraft access, maintenance areas, and specialized aviation equipment. Door dimensions and interior clearances should be planned around the specific helicopter models the facility will accommodate.

Multi-Unit T-Hangars

Multi-unit T-hangars create individual storage spaces for multiple aircraft owners while sharing taxiway access and other site infrastructure. These configurations can make efficient use of available airport property.

Airport Maintenance and FBO Facilities

Fixed-base operators, municipal airports, and aviation maintenance providers may require larger clear-span hangars with space for maintenance equipment, service vehicles, inventory, customer areas, and offices. Larger aviation operations may also incorporate adjacent industrial buildings for warehousing, equipment storage, or maintenance operations.

Each facility type has different space, access, and operational requirements. SteelCo can help develop an aircraft hangar configuration around the intended use, aircraft dimensions, site requirements, and future needs.

Stamped Building and Foundation Plans

100% Steel, Primary & Secondary Framing

Roof & Wall Sheeting

Complete Trim & Closure

Fasteners

Delivery to Site

Erector’s network nationwide

Commercial GC available in GA | TN | SC | AL

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The SCB Difference

For over 24 years, SteelCo Buildings has delivered top-quality pre-engineered metal building (PEMB) materials and self-storage solutions. From prefab kits to custom designs, we provide 100% American-manufactured, sustainable materials backed by stamped foundation plans and expert guidance on permits and zoning. With decades of experience and a 92% satisfaction rate, SteelCo combines superior quality with unmatched customer support to ensure every project’s success.

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24+ Years Expertise

Designing and Building Prefabricated Metal Buildings

Full Service

Installation & Coordination can be provided across most of the USA.

92% Satisfaction Rate

4.6 stars on Google Reviews and BBB accredited business.

Stamped Foundation Plans

These can be provided upon request.

90-100% Recyclable

Recyclability rate for the primary materials used in PEMB buildings.

100% American Manufactured

We only work with American suppliers for materials.

"I looked along and hard for a steel building supplier...I gave Brad and Ben a call, they took care of everything including all the changes and extras for my building! Great experience from start to finish! I'll be a repeat customer!"

Joey Ayash

"SteelCo helped us build our dream barndominium. We explained what we wanted for our building and they exceeded our expectations! We had excellent help in planning as well as some great suggestions by the SteelCo team. All SteelCo team members we spoke with were extremely professional and responsive, which made the whole process smooth sailing."

Mickey Thomas Motorsports

"...Everyone is quick to getting you a quote but not everyone treats you with the respect and professionalism that SteelCo has done. I chose SteelCo because it didn't feel like a "sales guy" calling me and making me rush into something...I made what felt like a thousand changes to my building...but they never sounded upset or made me feel like I was wasting their time..."

Travis Marshall

What our clients have to say

See why 92% of our customers rate us highly on Google Reviews.
Hear directly from clients who trust SteelCo Buildings for quality, reliability, and exceptional service.

    
 
 
         
   Travis T 
 
 
 
 Trustindex verifies that the original source of the review is Google. Great experience with them getting our first building designed and delivered. Brandon was amazing and responded promptly to all inquiries. Building delivered on time as promised with no additional material needed.
  
 
        
   DBARILE1 
 
 
 
 Trustindex verifies that the original source of the review is Google. Have used SteelCo for a few of my self storage buildings over the past couple years. Ben and Brad took care of everything and addressed any concerns I had immediately. Will be using them again in the future as I expand the property.
  
 
        
   olvrbmw 
 
 
 
 Trustindex verifies that the original source of the review is Google. Clint has been great to work with.  He is very good at explaining the options and process.  Even though I just needed a relatively small building for personal use, the design and engineering support that SteelCo provides is very good.  I am very happy with the end result.
  
 
        
   Frank Moore 
 
 
 
 Trustindex verifies that the original source of the review is Google. Ben Childers with SteelCo has been awesome in all aspects of our project. From design, purchase and delivery these guys know what they are doing and do it professionally. I strongly recommend SteelCo for your next steel building project.
  
 
        
   Steven Brewer 
 
 
 
 Trustindex verifies that the original source of the review is Google. Great experience working with Clint at SteelCo. He quickly got me a very good price, compared to other quotes we had. He helped me edit the design based on what i wanted.  During construction, we couldn't find some bolts and he had them shipped to us quickly.  Very easy to work with.
  
 
        
   robertleg1 
 
 
 
 Trustindex verifies that the original source of the review is Google. In 2022 we purchased a red iron 30’ x 50‘ building from SteelCo Buildings. We worked with Clint to procure the contract and package cost. He was great to work with and had answers to all of our questions pertaining to additional features and recommendations. His information was useful in maintaining our cost allowances. Following the purchase of the building, we worked more closely with Brad on the changes we had decided on after the purchase. Brad worked very closely with us on cost changes. He was instrumental in working closely with the manufacturer to expedite the building changes without impacting outside peripheral  cost changes.  Clint was very helpful in securing contractors to perform various subcontract activities such as concrete foundation and building erection. We are very happy with the building and feel we got our moneys worth and appreciate the efforts from both Clint and Brad on achieving our goals.
  
 
        
   Colin O'Brien 
 
 
 
 Trustindex verifies that the original source of the review is Google. Accurate inventory paired with competitive pricing. I have completed over half a dozen jobs with SteelCo and am continually impressed, relieved, and thankful with the customer service we have received when ordering and erecting their buildings. Brandon has always been responsive no matter the day of the week, time of day/night, or method of technology. We will continue to utilize SteelCo for storage buildings - both drive up and climate control for the near future.
  
 
        
   Michael 
 
 
 
 Trustindex verifies that the original source of the review is Google. The building turned out great, customer service was great, building plans were very nice, easy to follow, had 1 extra of almost all parts , very nice kit, will most definitely buy from Steelco again in the future, Brad was good to deal with, but Rebecca is the star of that show,
  
 
  
 
  
 
   Google rating score: 4.6 of 5, based on 75 reviews

Industry Stats

Our growth measured in units, SF, and states served

3000 +

Years In Business

3000 +

Units Sold

States Sold In

1000000 +

Avg Annual SQFT

Frequently Asked Questions

Get answers to common questions about our prefab aircraft hangar building kits, customization options, and services.

What sizes are commonly ordered for steel airplane hangars?

Steel airplane hangars can range from 10,000 square feet for small private planes to over 50,000 square feet for larger commercial aircraft. We can customize your hangar to accommodate specific aircraft sizes, storage needs, and additional features like office space or maintenance areas.

What door options are available for steel airplane hangars?

Common door options include hydraulic doors, bifold doors, and sliding doors. The choice depends on your operational needs, budget, and building size. Hydraulic and bifold doors are popular for their wide, unobstructed openings and ease of operation, while sliding doors offer cost-effective solutions for smaller hangars.

What makes steel a preferred choice for airplane hangars?

Steel hangars are highly durable, weather-resistant, and offer clear-span interiors—ideal for maximizing usable space and accommodating aircraft of various sizes. They are also faster to construct, more cost-effective, and easier to expand than traditional building methods, making them a practical choice for both private and commercial aviation needs.

How much does it cost to build a steel airplane hangar?

Steel airplane hangars typically range from $17 to $20 per square foot for the building shell, depending on the size, clear-span width, and door system. Fully built-out facilities with foundations, insulation, and interior office or maintenance areas can range from $85 to $150 per square foot. Prefabricated steel hangars are significantly more cost-efficient than traditional construction and offer faster completion timelines with lower long-term maintenance costs.

What permits or zoning requirements apply to airplane hangars?

Zoning for hangars usually falls under aviation, industrial, or commercial use, depending on the location and jurisdiction. You’ll need local approval for setbacks, drainage, and fire suppression systems, as well as FAA airspace compliance if the hangar is within a regulated airport area. SteelCo’s engineering team provides state-stamped structural drawings to support permitting and coordinate with your airport authority or local municipality.

How long does it take to construct a steel airplane hangar?

On average, smaller private hangars can be completed in 3 to 5 months, while larger commercial or multi-bay hangars may take 6 to 9 months, depending on design complexity and site prep. Pre-engineered steel systems streamline this process with fast fabrication, simplified erection, and coordinated scheduling between foundation and delivery phases.

Learn more about typical project timelines on our FAQs page.

Can steel airplane hangars be insulated or climate-controlled?

Yes. Many hangars incorporate insulated roof and wall panels to maintain stable temperatures and prevent condensation on aircraft and equipment. Adding HVAC systems, ventilation fans, and reflective roof coatings improves comfort and energy efficiency — particularly in hot or humid climates where aircraft preservation is a priority.

How durable are steel hangars in extreme weather?

Steel hangars are engineered for high wind and snow loads, with red-iron framing and durable metal panels that outperform wood or fabric structures. All SteelCo hangars are built to MBMA and AISC standards, ensuring long-term resistance to corrosion, seismic activity, and moisture infiltration — even in coastal or high-altitude environments.

Can steel hangars be expanded or reconfigured in the future?

Yes. Steel hangars can be easily expanded by extending the frame or adding additional bays. This flexibility allows owners to accommodate new aircraft, add maintenance areas, or repurpose space for storage or tenant leases. The modular design of PEMB systems makes expansion cost-effective and seamless without disrupting existing operations.

Can hangars include office, lounge, or maintenance spaces?

Absolutely. Many hangars integrate attached offices, restrooms, lounges, or workshops within the same building footprint. Interior mezzanines and partition walls can separate mechanical bays, pilot areas, and administrative functions. SteelCo designs hangars to be both functional and professional, supporting operations from private owners to aviation service providers.

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